Senior Controls Engineer

Summary:

The Sr. Controls Engineer is responsible for the maintenance, improvement, and optimization of control systems,

including machine, robot, vision systems, and measurement programs. It involves solving complex automation and

programming challenges with no supervision and escalating only the most critical issues when necessary. The Sr.

Controls Engineer is expected to be available outside of standard working hours to support urgent production needs when required.

This role provides support and technical training to all technicians in the organization. The primary goal is to quickly advance the technical competence of all technicians.

• Troubleshoot and resolve complex programming issues in control systems and automation equipment. Identify and engage external expertise when necessary
• Debug and implement process improvements for assembly and manufacturing line controls to enhance efficiency, reliability, and safety.
• Design, develop, and optimize control concepts for automated equipment and systems.
• Troubleshoot and modify robot-to-PLC interface programs to ensure seamless integration and performance.
• Maintain, update, and improve vision inspection systems as part of the automation process.
• Support maintenance teams in diagnosing and resolving equipment-related issues.
• Provide hands-on training and technical guidance to controls & maintenance personnel on control systems and automation equipment.
• Stay current with new technologies, software, and hardware to maintain a high level of technical proficiency.
• Execute special projects and assignments as directed by management.
• Demonstrate strong working knowledge and capability in PLC programming languages.
• The standard work schedule for this position is Monday through Friday, with flexibility required.

Function: Manufacturing
Experience Level: Mid-Senior Level